The Most Flexible Paint Systems in the Industry
IntelliFinishing delivers complete automated finishing systems featuring intuitive smart controls and a unique, highly flexible conveyor. Unlike traditional chain-driven systems, our friction-driven, zone-controlled conveyor allows forward, stop, and reverse movement, enabling layouts with significantly smaller footprints. Because each carrier runs on a smart recipe, the same system can finish a wide variety of parts—eliminating the need for multiple systems and reducing overall cost. IntelliFinishing systems consistently provide higher throughput in less time, improved finish quality, superior energy efficiency, and can be customized for liquid, powder, or combined finishing processes. IntelliFinishing is a dba of Kasa Companies, Inc.
IntelliFinishing
Liquid vs. Powder Coating: Which Finishing System is Right for Your Operation?
Liquid paint systems or Powder paint systems? When you’re looking to upgrade or automate your finishing system, the “Liquid vs. Powder” debate is usually the first hurdle. If you’re currently running manual lines for both, or considering a move from liquid to powder, the choice can feel like a trade-off between efficiency and flexibility. As…
Albers Testimonial
Virtually No Downtime Albers Finishing & Solutions is a family-owned and operated company in Cheney, Kansas. The company specializes in processing parts by liquid painting, plating or anodizing to solve their customers finishing needs. The company’s origins began with an opportunity to deliver finished pieces to a business partner, which meant they’d need a…
Prince Manufacturing Elevates Finishing with IntelliFinishing System
For more than five years, Prince Manufacturing – a maker of hydraulic cylinders, valves and pumps founded in 1941 and serving a wide variety of markets with four facilities across three states – has leveraged an IntelliFinishing fully automated liquid paint system to bring new efficiencies to its operation. This system helps Prince uphold the…
Load Trail’s Flexible Finishing System for Large Trailers
Load Trail installed an IntelliFinishing automated finishing system capable of finishing trailers up to 53’ long and up to 10,000 lbs. per carrier at their Sulphur Springs, Texas facility. After final weld, trailers are loaded immediately on a carrier within each of their nine weld lanes. The trailers are then conveyed forward at 56′ per…
IntelliFinishing Videos
Albers Testimonial
Virtually No Downtime Albers Finishing & Solutions is a family-owned and operated company in Cheney, Kansas. The company specializes in processing parts by liquid painting, plating or anodizing to solve their customers finishing needs. The company’s origins began with an opportunity to deliver finished pieces to a business partner, which meant they’d need a…
Prince Manufacturing Elevates Finishing with IntelliFinishing System
For more than five years, Prince Manufacturing – a maker of hydraulic cylinders, valves and pumps founded in 1941 and serving a wide variety of markets with four facilities across three states – has leveraged an IntelliFinishing fully automated liquid paint system to bring new efficiencies to its operation. This system helps Prince uphold the…
Load Trail’s Flexible Finishing System for Large Trailers
Load Trail installed an IntelliFinishing automated finishing system capable of finishing trailers up to 53’ long and up to 10,000 lbs. per carrier at their Sulphur Springs, Texas facility. After final weld, trailers are loaded immediately on a carrier within each of their nine weld lanes. The trailers are then conveyed forward at 56′ per…
Chainless Conveyor Motion
Overhead Friction-Driven Conveyor for Finishing IntelliFinishing automated, complete finishing systems features a cutting-edge conveyor that offers a superior alternative to traditional power & free systems—without the need for a chain. This friction-driven conveyor uses a spinning drive tube to propel the carrier. The trolley assembly’s wheels are angled, enabling the carrier to move forward or…
IntelliFinishing Provides High-Level Automation for Hyster-Yale
Hyster-Yale is a world-renowned name in the forklift truck industry and has carved out a space as the United States’ leading manufacturer. Hyster-Yale forklift trucks are used around the globe by just about any industrial operation needing robust material handling, meaning the company needs solutions that help maintain a production capacity that satisfies that demand…
Discovering Flexibility and Quality with IntelliFinishing
Every industry, from Education to Security, seeks innovation that provides both quality and flexibility. But for some, especially custom shops that deal with varied products, this can be a challenge. However, one solution has emerged as a turning point in the market—IntelliFinishing. The New Definition of Flexibility IntelliFinishing provides a new level of customization that…
Industry Leaders Endorse IntelliFinishing for Efficiency, Quality & High Production Capability
Why Manufacturers Choose IntelliFinishing IntelliFinishing is a complete, flexible, conveyorized finishing system provider for manufacturers and custom coaters, specializing in powder coating and liquid paint. Industry leaders endorse IntelliFinishing for its ability to enhance efficiency and quality in finishing processes. Unlike traditional finishing lines, IntelliFinishing’s key differences include the ability to move carriers both…
Greenheck’s Advanced HMI System: The Key to Streamlined and Automated Operations
Greenheck has implemented a highly efficient HMI (Human-Machine Interface) system to streamline its production process, ensuring ease of use and accessibility for all team members without extensive training. The system is designed to optimize the paint carrier strategy, ensuring seamless movement of products through the manufacturing stages. The process begins at the loading station,…
Greenheck’s Experience with IntelliFinishing: Enhanced Production Flow, Minimized Downtime
Efficiency, flexibility, and precision are critical in industrial finishing. IntelliFinishing offers an advanced modular finishing system designed to streamline powder coating and liquid paint applications. Unlike traditional systems, its smart controls and friction-driven conveyor allow carriers to move independently in both directions, optimizing workflow while using less floor space. With real-time tracking, an intuitive…
IntelliFinishing: The Smart Solution for Efficiency in Industrial Painting
In industrial manufacturing, achieving consistent, high-quality industrial paint finishes is essential. The IntelliFinishing system has emerged as a leading solution, offering precision, flexibility, and ease of use. Designed to handle large parts, the system integrates seamlessly with Hytrol conveyors, ensuring smooth movement and efficient handling of various pallet sizes. This adaptability enhances the industrial…
From Fabrication to Paint: Faster and Safer with IntelliFinishing and Hytrol Conveyor Integration
Efficiency in manufacturing goes beyond speed—it’s about creating a seamless, synchronized process. The integration of IntelliFinishing systems with Hytrol conveyors has enhanced flexibility, reduced strain on workers, and improved overall throughput. IntelliFinishing’s innovative carrier design allows for precise part movement, while the addition of a fourth, reversed load system has expanded capacity for larger…
Hytrol’s Conveyorized Product Delivery System Streamlines Material Handling & Boosts Productivity
The Hytrol Conveyorized Product Delivery System has significantly improved efficiency in material handling, particularly in moving products from fabrication to paint. By integrating this conveyor system, operations have become more synchronized with the paint line, making it easier to hang parts and enhancing overall workflow. Previously, products were transported using forklifts or manual conveyors,…
Hytrol Boosts Production and Cuts Costs with IntelliFinishing
Hytrol has revolutionized its finishing process with IntelliFinishing, achieving a 33% increase in production year-over-year while freeing up 24,000 sq. ft. of floor space. By replacing its traditional power and free system, Hytrol now benefits from reduced downtime, lower labor costs, and greater flexibility in handling parts up to 1,000 pounds. The smart controls…
Revolutionizing Powder Coating: Prime Powder Coating’s Integration of the IntelliFinishing System
In this video presented by Kasa Companies’ Driving Automation, President of Prime Powder Coating, Cory McCabe, delves into his company’s transformative use of the IntelliFinishing system. This discussion provides insights into the latest advancements in powder coating technology and its impact on industry operations. McCabe highlights how the IntelliFinishing system has expanded Prime Powder…
IntelliFinishing FAQs
Liquid vs. Powder Coating: Which Finishing System is Right for Your Operation?
Liquid paint systems or Powder paint systems? When you’re looking to upgrade or automate your finishing system, the “Liquid vs. Powder” debate is usually the first hurdle. If you’re currently running manual lines for both, or considering a move from liquid to powder, the choice can feel like a trade-off between efficiency and flexibility. As…
Can I Tour an IntelliFinishing System?
For companies exploring a new finishing system, touring an active IntelliFinishing installation can provide valuable insight into how the system performs in real-world conditions. IntelliFinishing has systems in operation across the Midwest and in parts of the East Coast, many of which are open for prospective customers to visit. Popular tour locations include systems…
Why Does IntelliFinishing Always Work with Midwest Finishing Systems?
When it comes to building a complete IntelliFinishing system, Midwest Finishing Systems is a key partner—and for good reason. As John Claman of IntelliFinishing explains, the partnership isn’t just based on quality equipment, but on years of close collaboration and a shared commitment to delivering top-tier finishing systems. One of the biggest advantages of working…
Modular, Flexible, Scalable: The IntelliFinishing System Grows with Your Business
Planning for growth is a critical part of any capital investment—especially when it comes to finishing systems. One of the biggest advantages of an IntelliFinishing system is its modular, flexible design, which makes it far easier to scale than traditional chain-based monorail or power-and-free systems. As John Claman of IntelliFinishing explains, these systems are built…
The Story Behind IntelliFinishing: From Prototype to Industry Leader
Although the company wasn’t known as IntelliFinishing’s back then, the company’s roots date back to 2008, . The story began when Caterpillar identified the IntelliTrak conveyance system as a promising foundation for a new kind of finishing system—one that could offer smarter control and greater flexibility. To bring the concept to life, three companies…
Does an IntelliFinishing System Work Well with Shot Blast Machines?
When shot blasting is part of your pretreatment process, seamless integration with your finishing system is essential. IntelliFinishing systems are designed with this in mind, offering the flexibility and control needed to get the best results from your shot blast equipment. As John Claman of IntelliFinishing explains, traditional chain-based systems run at a fixed speed,…
Can One IntelliFinishing System Handle All Part Types?
Traditionally, finishing operations rely on multiple systems to manage different types of parts—small parts on one line, medium parts on another, separate lines for powder and liquid coatings, and perhaps even a dedicated system for shot-blasted items. But IntelliFinishing challenges this fragmented approach. As Sales and Marketing Manager John Claman explains, IntelliFinishing systems are designed…
What’s the Footprint/Space Savings with an IntelliFinishing System?
When space is tight, every square foot counts—especially in finishing operations. According to John Claman of IntelliFinishing, one of the key advantages of an IntelliFinishing system is its ability to significantly reduce the footprint compared to traditional conveyorized systems. Traditional chain-based systems often require wide loops and large turning radiuses, especially for long or oversized…
How to Determine How Many Carriers Per Hour You Need on a Finishing System
When planning a new finishing system, one of the most common questions manufacturers ask is: How much capacity will I actually need? John Claman from IntelliFinishing breaks this down using a practical, step-by-step method focused on carriers per hour—a more flexible and accurate measure than traditional feet-per-minute calculations. Instead of relying solely on conveyor speed,…
How Will a Variable Speed System Improve My Paint System?
One of the most valuable upgrades you can make to a paint system is switching to a variable speed system—like the one offered by IntelliFinishing. Unlike traditional setups such as monorails or power-and-free conveyors, IntelliFinishing’s smart system allows each carrier to move independently and adjust its speed depending on where it is in the…
Why You Should Speak with a Chemical Supplier When Considering a New Finishing System
When planning a new finishing system—especially for powder coating—one of the most important early steps is consulting a chemical supplier. According to John Claman of IntelliFinishing, many manufacturers exploring in-house finishing may not fully understand the pretreatment requirements for their specific products, making early input from a chemical supplier especially valuable. Chemical experts like…