ZOLTENKO FARMS: A G-MAX SUCCESS STORY

Zoltenko Farms Inc. is a family-owned and operated commercial boar stud company located in Courtland, Kansas. This hog farm was founded in 1917 and morphed into the boar stud business in 1998. Owned by James and Sherryl Zoltenko, this 1200 head multi-site operation is run by their son and partner, Lannin Zoltenko.

Farms like Zoltenko need a lot of energy to run at capacity, and that’s where Big Dog Solar—with the help of Schletter—recently came in.

An ambitious Big Dog Solar Project was designed to end power brownouts experienced by the farm. Schletter was pleased to provide its innovative racking solution to the project to ensure the whole thing become operational in mere weeks. Today, most of the electricity the Zoltenko company uses on their farm is produced by an agricultural solar energy system.

The Right Racking System Saves Time

“We had used Schletter on a 480 KW System install in Oregon about five years ago,” explains Kenneth Pfannenstiel of Big Dog Solar. “This project consisted of four separate systems. There were 1,164 GCL 325 Solar Panels with Fronius three-phase and single-phase inverters. Total capacity is 378.3 KW.”

Ramming the posts with the GAYK Hydraulic Ram distributed by Schletter was a huge time saver for the Big Dog Solar team. The biggest reduction in time involved setting the post for the system. It takes competitors an excessive amount of time to install posts because they need to drill each individual hole and set the post in concrete. However, using the GAYK to install Schletter’s ground mount speeds up installation time by 75%.

Agricultural Solar Energy Offers a Fast ROI

The Zoltenko Farms project included four separately metered systems that produced 325 watts apiece. The project build time ended up being 4-5 weeks, which was made much faster by the use of the Schletter G-Max Ground Mounting System. The project started in September 2017, the parts were delivered in December, and the whole system was operational by January 8, 2018.

Farming operations like Zoltenko can save a lot of money with agricultural solar energy systems. In this case, the expected return on investment should be just under 7 years, and the remaining life of the system will then provide an additional 18 years of cost savings. Considering the Federal tax incentives, extremely low maintenance, and the reliability of the sun’s power, a photovoltaic energy array is an ideal solution. The project is also expected to improve the condition of the power for the customer. Zoltenko Farms is at the end of a long feeder and experienced brownouts in the summer months. Big Dog Solar worked with the local utility to use this installation to help mitigate the effects they’ve been experiencing from brownouts.

A Successful Project, A Happy Customer

Ultimately, the project was a success, noted Pfannenstiel, because the customer is happy with the installation and Big Dog Solar was able to install everything in one-fourth of the time it would have taken to do a typical foundation ground mount installation. G-Max is extremely quick and innovative compared to other racking system options.

Check out G-Max online to watch install videos and see just how easy it is. If you want to learn more about G-Max installation and site workflows, register for our 4/4/18 webinar at 2 pm ET. Additionally, you can reduce post-installation time just like Big Dog Energy, and save on GAYK HRE 4000. Purchase for $99K through March 30, including free shipping within the United States and you will get the first set of maintenance filters for free, a $1000 value.

Contact the team at Schletter today to learn more about G-Max and GAYK, a winning combination.

Read more at schletter.us

Follow us on social media for the latest updates in B2B!

Image

Latest

rubber
How Precision Engineering and Regulatory Complexity Shape the Future of Rubber Manufacturing
April 9, 2026

In an era where precision manufacturing often hides behind the simplicity of everyday products, the world of rubber components offers a striking reminder that complexity frequently lives beneath the surface. What appears to be a modest gasket or sealing element is, in reality, the product of highly specialized engineering, rigorous testing, and an…

Read More
tekniplex
Inside TekniPlex Gaggiano: How Specialized Manufacturing and Precision Engineering Define a True Center of Excellence
April 9, 2026

Manufacturing excellence today is less about scale alone and more about precision, control, and adaptability—especially in industries where even microscopic inconsistencies can have outsized consequences. As global supply chains grow more complex and regulatory standards tighten, facilities that invest in specialized processes and contamination control are quietly becoming the backbone of innovation. Segregated…

Read More
materials
Tekniplex Showcases Sustainable Materials Innovation at Paris Packaging Week 2026
April 9, 2026

At Paris Packaging Week 2026, Tekniplex didn’t just exhibit—it staged an experience that reflected the evolving intersection of materials science and brand storytelling. The company’s modern booth, complete with a living wall and immersive digital displays, signaled a broader shift in how packaging innovators are choosing to engage a sustainability-conscious audience. Beneath the…

Read More
Paris Packaging
Paris Packaging 2026: How Material Science and Global Innovation Are Reshaping the Future of Packaging
April 9, 2026

In an era where sustainability, performance, and consumer expectations are colliding, packaging has quietly become one of the most dynamic frontiers of innovation. What was once viewed as a functional afterthought is now a strategic lever—one that blends advanced science, manufacturing precision, and an increasingly human-centered understanding of market needs. Material science, in this…

Read More