How the Combination of Artificial Intelligence and IoT makes the Smart Factory a Reality

Augsburg / Munich, December 1, 2020 – Part 4 of the digital press conference series “Join us for a coffee…” took a look into the future of manufacturing and showed how industrial companies can increase efficiency, product quality and revenue by linking artificial intelligence and the Internet of Things – this time with the expertise of KUKA, Device Insight and Sentian.

When it comes to combining artificial intelligence and IoT, industry has so far clearly focused on predictive maintenance. “A mistake,” says Dr. Christian Liedtke, Head of Strategic Alliances at KUKA, with conviction. As the expert made clear at the beginning of the virtual discussion round: “If companies focus exclusively on predictive maintenance, they can only achieve better availability of a single machine, which shouldn’t fail anyway.” What end users are really interested in is generating more revenue. “To achieve this, however, all those involved in the process must work better together and individual processes must interlock seamlessly.”

Smart Production with Artificial Intelligence of Things

One approach enabling such a holistic optimization of production is the combination of artificial intelligence and the Internet of Things to form an “Artificial Intelligence of Things” (AIoT), as created by KUKA subsidiary Device Insight and AI specialist Sentian. Here, the aim is to continuously reduce deviations from the optimum within a manufacturing process and to automate improvements. As initial applications of AIoT show, it is precisely the fine adjustments of industrial production that can exploit enormous potential to increase the quality of goods produced and overall yield. According to McKinsey, this will enable an increase in efficiency of up to 30 percent. The key is therefore to synchronize AI and IoT technologies.

This is why IoT pioneer Device Insight has joined forces with the Swedish AI specialist Sentian. Together, they are now able to accompany companies on the way to intelligent production – away from individual solutions and selective improvements, such as those possible with predictive maintenance, and towards a holistically optimized smart factory.

“In 10 to 15 years, artificial intelligence will be in every production process”, says Martin Rugfelt, CEO of Sentian. “In fact, AI is already important for many industrial companies. It can reduce energy consumption in the chemical industry, cut waste in the pharmaceutical industry, handle variation in paper production or optimize production lines in discrete manufacturing. For example, JUMO, a German manufacturer of automation and sensor technology, has been able to increase the proportion of its sensors in the highest quality class by 8 percent.”

Follow us on social media for the latest updates in B2B!

Image

Latest

apprenticeship degree
Career-Connected Health Care: Why the Apprenticeship Degree Is the Future
April 13, 2026

Hospitals across the country are feeling the strain—too many open roles, not enough trained professionals, and a growing gap between what students learn and what the job actually demands on day one. Training is getting more expensive, timelines are stretching, and healthcare leaders are being forced to rethink how new clinicians enter the field….

Read More
Cybersecurity
The Expanding Threat Surface: Why Cybersecurity Is No Longer Optional for SMBs
April 9, 2026

Cybersecurity is no longer a concern reserved for large enterprises—it has become a defining issue for businesses of every size. Over the past decade, the rapid rise of cloud computing, artificial intelligence, and cryptocurrency has fundamentally reshaped the threat landscape, lowering the barrier to entry for cybercriminals and expanding the range of viable targets….

Read More
rubber
How Precision Engineering and Regulatory Complexity Shape the Future of Rubber Manufacturing
April 9, 2026

In an era where precision manufacturing often hides behind the simplicity of everyday products, the world of rubber components offers a striking reminder that complexity frequently lives beneath the surface. What appears to be a modest gasket or sealing element is, in reality, the product of highly specialized engineering, rigorous testing, and an…

Read More
tekniplex
Inside TekniPlex Gaggiano: How Specialized Manufacturing and Precision Engineering Define a True Center of Excellence
April 9, 2026

Manufacturing excellence today is less about scale alone and more about precision, control, and adaptability—especially in industries where even microscopic inconsistencies can have outsized consequences. As global supply chains grow more complex and regulatory standards tighten, facilities that invest in specialized processes and contamination control are quietly becoming the backbone of innovation. Segregated…

Read More