Skip to content
‹ Back to IndustriesIndustrial IoT

The Lights Are Going Down on a Throwaway Equipment Culture

Simply throwing out electrical equipment and updating to ‘this year’s model’ is wasteful, expensive and causes problems of pollution and toxins, especially in emerging economies. It does not have to be this way.     “We have noticed that the vast majority of issues that organizations tend to blame on software are actually about hardware components and…

This story was produced through MarketScale. See how Industrial IoT teams put it to work with AI Visibility (GEO).

By Ruari McCallion · Abi ElectronicsAll Systems GoBrazilCovid
Share

Key takeaways

01

Simply throwing out electrical equipment and updating to ‘this year’s model’ is wasteful, expensive and causes problems of pollution and toxins, especially in emerging economies.

02

It does not have to be this way.

03

“We have noticed that the vast majority of issues that organizations tend to blame on software are actually about hardware components and…

Free workspace

Turn your Industrial IoT expertise into content.

Record interviews, organize footage, and write with AI in a free MarketScale workspace. Qualifying companies also get one professional video edit a month. No credit card.

Try it Free

Simply throwing out electrical equipment and updating to ‘this year’s model’ is wasteful, expensive and causes problems of pollution and toxins, especially in emerging economies. It does not have to be this way.  

“We have noticed that the vast majority of issues that organizations tend to blame on software are actually about hardware components and can be repaired,” says Willian Santos of ABI Electronics. PCB components can be recovered, repaired and replaced as good as new. 

Even better than that: the components can be fine-tuned to become more appropriate to the needs of the user or to perform at a higher standard, like after-sales tuning of automobiles. 

On top of that, the cost of recover, repair and reuse can be very cost-effective. It can be less than 10% of the cost of new equipment. 

ABI Electronics first appeared on the radar with news of several contract wins across the world, with air forces, other military forces, and rapid transit systems. Metro Sao Paulo in Brazil, one of the largest cities in the world, has been practicing scheduled maintenance, servicing and repair of electronic components in its trains and traffic control systems for decades, as has the UK’s Royal Air Force, which means that the principle and technology is established.  

60 million tonnes of electronic waste is thrown away across the world, every year. Pressure on the environment and from consumers and environmental lobbies mean that this level of disposal is unacceptable.  

While a lot of OEMs are wedded to the model of selling new capital equipment as often and as much as possible, the world is changing. Equipment life will be extended, one way or another, either by the customer using equipment and training modules from ABI Electronics or similar companies, or the OEMs can do it themselves. They can offer a 360-degree package, that will include maintenance, service and repair, along the servitization model. 

As it is routine for repaired equipment to operate to at least the same standard as new units, there is little excuse for the traditional model to persist. The lights are going down on the throwaway society. 

The Covid-19 pandemic has further emphasised the value of repair over replacement. New equipment takes time to arrive and may require training of operatives and users. Equipment that is already on site and is monitored by the maintenance department and can be quickly fixed on site, offers more uptime and availability. 

This may require a rethink in colleges and universities, who are turning out people who know only how to create apps. The need for skills in repair and maintenance is growing and is likely to accelerate, as more businesses adopt the circular economy approach, to put servitization to work for them and to extend useful equipment life.  

Check Out Previous Episodes of All Systems Go Here!

Follow us on social media for the latest updates in B2B!

Twitter – @MarketScale

Facebook – facebook.com/marketscale

LinkedIn – linkedin.com/company/marketscale

Your experts belong here

Every story in MarketScale Industrial IoT starts with a company putting its controls engineers, plant-floor specialists, and integration partners on the record. Buyers are already reading this topic. The only question is whose experts they find.

Plant and controls buyers research deep before contact, and your engineers get to shape that research.

Book DemoSee how it works15 minutes, straight to a calendar.

About the author

RM
Ruari McCallion
B2B Weekly

The week in Industrial IoT, and sixteen other industries, every Monday.

Ten stories, one-line takes, five minutes. Free.

Industrial IoT: are you visible to AI?

Before they reach out, Industrial IoT buyers ask AI engines which vendors to trust. Explore how your experts, customers, and partners can become useful content for buyers and AI search.

Free plan

You just read one Industrial IoT expert. Your company is full of them.

This article was produced through MarketScale. The same platform turns your controls engineers, plant-floor specialists, and integration partners into the articles, video, and social content Industrial IoT buyers are searching for. Create a free workspace and see it with your own people. No credit card, no demo required.

NPS +73 · 1,000+ creators · 38+ countries

What you get, free

Your own MarketScale workspace, up to 10 people
One professional video edit a month for qualifying companies
Media requests to your crowd, remote recording, AI writing tools
$0. No credit card. Company confirmation required.

More Industrial IoT Insights

Toyota estimates up to 1T yen/year for automation in 2028

Toyota estimates up to 1T yen/year for automation in 2028

Toyota told investors factory automation could cost about 1 trillion yen ($6.4 billion) a year from 2028 across Toyota, group companies and major suppliers, CNBC reported. Toyota also said it could take roughly 400,000 robots. The company has not committed to the spending or said how long it would run, CNBC reported.

  • 011 trillion yen ($6.4 billion) per year estimated spending on factory automation starting 2028
  • 02About 400,000 robots needed across Toyota, group companies and major suppliers including replacements and new installations
  • 03Automation scope covers industrial robots, automated material handling, and future human-robot collaboration on factory floors

Sep 23, 2026

Flexxbotics claims 125% capacity gains by turning factory data into governed actions

Flexxbotics claims 125% capacity gains by turning factory data into governed actions

Flexxbotics says its platform turns production signals into authorized actions. It cited a 125% capacity increase at PMI and an 89% downtime reduction at EIS. For multi-site operators, the question is which actions can run autonomously and which require human approval.

  • 01The most concrete benchmark in Flexxbotics’ IMTS release is outcome-based: PMI’s reported 125% capacity increase and EIS’s 89% downtime reduction set a high bar for any closed-loop automation business case (Design News).
  • 02Flexxbotics is selling governance as much as analytics: teams predefine where the platform may act, which responses are authorized, and when human-in-the-loop approval is required (WhatTheyThink).
  • 03Protocol-level connectivity is central to deployment scope, with “Transformers” described as supporting bi-directional communication across more than 1,000 makes and models, a practical proxy for how much brownfield equipment can be brought into a closed loop without rip-and-replace (WhatTheyThink).

Sep 23, 2026

In-machine CNC fire suppression: Stat-X vs Firetrace

In-machine CNC fire suppression: Stat-X vs Firetrace

Modern Machine Shop describes Fireaway’s Stat-X as an electrically actuated, potassium-based aerosol generator mounted inside a CNC enclosure and triggered by a separate electronic sensor. A 2025 trade article describes the same two detection approaches—electronic point detection and heat-sensitive tubing—while widening the spec to include mist extraction, fire dampers and pressure relief. For shops running oil coolant, Schwarzenbach writes that many corporate insurance policies mandate installed and regularly maintained suppression.

  • 01A system designed to extinguish a fire inside the machine costs a small percentage of a CNC’s price, per Modern Machine Shop, so the comparison is against major fire damage or rebuilding—not the option’s sticker price.
  • 02Detection inside a machine tool comes down to two methods, heat-rupturing pressurized tubing or electronic heat and flame sensors, and Modern Machine Shop described a version of each in its 2009 and 2011 articles; what 2025 guidance adds is mist extraction, fire dampers and pressure-relief flaps in the same specification.
  • 03For shops running CNC machines on oil coolant, many corporate insurers require suppression to be installed and maintained, which turns a purchasing option into a policy condition and a maintenance audit item.

Sep 18, 2026

Explore More Industrial IoT Insights

Read more expert perspectives from across Industrial IoT.

Browse Industrial IoT Hub

About the Expert

RM
Ruari McCallion

For B2B teams

Your experts could be publishing here

Stories like this one run on content MarketScale captures from real practitioners. See how your team's expertise becomes coverage in Industrial IoT and beyond.

Book a Demo

Or call us. No forms required. We pick up. 214-945-2512