Skip to content
‹ Back to IndustriesIndustrial IoT

The Lights Are Going Down on a Throwaway Equipment Culture

Simply throwing out electrical equipment and updating to ‘this year’s model’ is wasteful, expensive and causes problems of pollution and toxins, especially in emerging economies. It does not have to be this way.     “We have noticed that the vast majority of issues that organizations tend to blame on software are actually about hardware components and…

This story was produced through MarketScale. See how Industrial IoT teams put it to work with AI Visibility (GEO).

By Ruari McCallion · · Abi ElectronicsAll Systems GoBrazilCovid
Share

Key takeaways

01

Simply throwing out electrical equipment and updating to ‘this year’s model’ is wasteful, expensive and causes problems of pollution and toxins, especially in emerging economies.

02

It does not have to be this way.

03

“We have noticed that the vast majority of issues that organizations tend to blame on software are actually about hardware components and…

Free workspace

Turn your Industrial IoT expertise into content.

Record interviews, organize footage, and write with AI on a free trial of the MarketScale platform for qualifying companies. No demo required, no credit card.

Try it Free

Simply throwing out electrical equipment and updating to ‘this year’s model’ is wasteful, expensive and causes problems of pollution and toxins, especially in emerging economies. It does not have to be this way.  

“We have noticed that the vast majority of issues that organizations tend to blame on software are actually about hardware components and can be repaired,” says Willian Santos of ABI Electronics. PCB components can be recovered, repaired and replaced as good as new. 

Even better than that: the components can be fine-tuned to become more appropriate to the needs of the user or to perform at a higher standard, like after-sales tuning of automobiles. 

On top of that, the cost of recover, repair and reuse can be very cost-effective. It can be less than 10% of the cost of new equipment. 

ABI Electronics first appeared on the radar with news of several contract wins across the world, with air forces, other military forces, and rapid transit systems. Metro Sao Paulo in Brazil, one of the largest cities in the world, has been practicing scheduled maintenance, servicing and repair of electronic components in its trains and traffic control systems for decades, as has the UK’s Royal Air Force, which means that the principle and technology is established.  

60 million tonnes of electronic waste is thrown away across the world, every year. Pressure on the environment and from consumers and environmental lobbies mean that this level of disposal is unacceptable.  

While a lot of OEMs are wedded to the model of selling new capital equipment as often and as much as possible, the world is changing. Equipment life will be extended, one way or another, either by the customer using equipment and training modules from ABI Electronics or similar companies, or the OEMs can do it themselves. They can offer a 360-degree package, that will include maintenance, service and repair, along the servitization model. 

As it is routine for repaired equipment to operate to at least the same standard as new units, there is little excuse for the traditional model to persist. The lights are going down on the throwaway society. 

The Covid-19 pandemic has further emphasised the value of repair over replacement. New equipment takes time to arrive and may require training of operatives and users. Equipment that is already on site and is monitored by the maintenance department and can be quickly fixed on site, offers more uptime and availability. 

This may require a rethink in colleges and universities, who are turning out people who know only how to create apps. The need for skills in repair and maintenance is growing and is likely to accelerate, as more businesses adopt the circular economy approach, to put servitization to work for them and to extend useful equipment life.  

Check Out Previous Episodes of All Systems Go Here!

Follow us on social media for the latest updates in B2B!

Twitter – @MarketScale

Facebook – facebook.com/marketscale

LinkedIn – linkedin.com/company/marketscale

Your experts belong here

Every story in MarketScale Industrial IoT starts with a company putting its controls engineers, plant-floor specialists, and integration partners on the record. Buyers are already reading this topic. The only question is whose experts they find.

Plant and controls buyers research deep before contact, and your engineers get to shape that research.

Book DemoSee how it works15 minutes, straight to a calendar.

About the author

RM
Ruari McCallion
B2B Weekly

The week in Industrial IoT, and sixteen other industries, every Monday.

Ten stories, one-line takes, five minutes. Free.

Industrial IoT: are you visible to AI?

Before they reach out, Industrial IoT buyers ask AI engines which vendors to trust. Explore how your experts, customers, and partners can become useful content for buyers and AI search.

Free Trial

You just read one Industrial IoT expert. Your company is full of them.

This article was produced through MarketScale. The same platform turns your controls engineers, plant-floor specialists, and integration partners into the articles, video, and social content Industrial IoT buyers are searching for. Start a free trial and see it with your own people. For qualifying companies, no credit card, no demo required.

NPS +73 · 1,000+ creators · 38+ countries

What your free trial includes

Hands-on access to the MarketScale platform
Media requests to your crowd, remote recording, AI writing tools
No demo required. No credit card.
For qualifying companies. Company confirmation required.

More Industrial IoT Insights

Jabil's rule for factory AI: simplify and standardize the process first

Jabil's rule for factory AI: simplify and standardize the process first

Jabil's John Kraus says factory automation fails unless a process is simplified, optimized and standardized first, which makes skilled engineers a key limit on AI adoption. The same consistency problem shows up in plant data. Jabil connects all of its 30-plus US sites with local schools to build that talent.

  • 01A machine can't absorb process variation the way a veteran operator does, so designing consistency into a process is the first real step of any factory AI project.
  • 02With roughly 40% of core advanced-manufacturing skills changing within five years, adaptability and data literacy belong in engineering job specs next to controls and mechanical knowledge.
  • 03About 85% of growing jobs require a credential, and employer-preferred credentials are ones a manufacturer can rewrite itself, which makes certification design a real lever in school partnerships.

Nov 12, 2026

How Siemens, Emerson, IDEC and Weidmuller modernize SCADA

How Siemens, Emerson, IDEC and Weidmuller modernize SCADA

Product leads at Siemens, Emerson, IDEC and Weidmuller outline SCADA retrofit paths that avoid ripping out working controllers—using bridges in the HMI, SCADA software, an edge OS or a data fabric to translate legacy protocols and manage fast data locally. They also flag connector licensing and naming/retention standards as long-term cost drivers. Fort Smith, Arkansas, consolidated five Wonderware SCADA systems into one Ignition platform, paying two-thirds of the upgrade price.

  • 01The edge gateway decides most of what a legacy SCADA retrofit can do: which protocols it translates, how much high-rate data it keeps locally, and what it publishes upward.
  • 02Fort Smith paid two-thirds of the upgrade price to replace five SCADA systems with one, and got a utility where red means the same thing at every plant.
  • 03A sharper question for any SCADA bid: does the ERP and MES link run on open, documented APIs, or on connectors that carry their own license fees?

Nov 12, 2026

Lear's Orion seat plant aims to cut conversion costs 10% to 15%

Lear's Orion seat plant aims to cut conversion costs 10% to 15%

An internal team that came out of Lear's purchase of ASI Automation developed the two automated storage systems at Lear's seat plant in Orion, Michigan. The plant will make seats for three General Motors models: the Cadillac Escalade, Chevrolet Silverado and GMC Sierra.

  • 01An internal Lear team built Orion's two storage systems, and Lear expects automation at the plant to cut conversion costs 10% to 15%.
  • 02A blueprint plant still has to be validated at each new site: cycle time, ambient light, dust, workstation layout and maintenance can change how well a copied design performs.

Nov 11, 2026

Explore More Industrial IoT Insights

Read more expert perspectives from across Industrial IoT.

Browse Industrial IoT Hub

About the Expert

RM
Ruari McCallion

For B2B teams

Your experts could be publishing here

Stories like this one run on content MarketScale captures from real practitioners. See how your team's expertise becomes coverage in Industrial IoT and beyond.

Book a Demo

Or call us. No forms required. We pick up. 214-945-2512