The Future of 100% Inspection and What It Means for the Printing Industry

John Cusack, Business Development Manager for Defect Detection Systems at Baldwin Vision Systems, talked about the future of 100% inspection in the printing industry. Cusack’s involvement in the inspection world dates back 20 years.

With 100% inspection technology commonplace in today’s printing industry, the question on host Tyler Kern’s mind was if this technology had reached its full potential.

“I would say definitely not,” Cusack said. “When you think back to the first inspection systems that were introduced into the marketplace, they’re really antiquated. Just the pace at which the technology has advanced – it’s like computing technology or your smartphone technology. It has come on leaps and bounds in that time. You get faster processing in the PCs, faster speeds from the cameras, brighter lights, and all of these things come together to give you a lot more data to analyze and interpret and to provide a more intelligent kind of output from the inspection systems.”

While today’s systems provide many bells and whistles, Cusack said it was essential to be aware of gaps in some offerings.

“One of the gaps with a lot of the systems out there right now is they’re very good at identifying the difference between the original trained image that was used as your reference, but what they can’t do so well is tell you what that difference is,” Cusack said. “You’ll get an image pop up on the screen, or the inspection system will show you an image and say, ‘This is different. This is not what it should be,’ and then it’s up to the operator to interpret that image and make an assessment as to what type of defect that is.”

An advanced inspection system takes the information further to assist the operator in identifying and correcting the issue.

Follow us on social media for the latest updates in B2B!

Twitter – @MarketScale
Facebook – facebook.com/marketscale
LinkedIn – linkedin.com/company/marketscale

Follow us on social media for the latest updates in B2B!

Image

Latest

DXpedition
Icom Powers 3Y0K : Ham Radio’s Most Ambitious DXpedition to Remote Bouvet Island Part 1
July 11, 2025

Bouvet Island sits at the edge of the world. It is frozen, uninhabited, and almost impossible to access. Fewer people have set foot there than in space. That level of remoteness is exactly what makes it so valuable to amateur radio operators. The island ranks tenth on ClubLog’s list of Most Wanted DXCC entities,…

Read More
entrepreneurial success
The Hidden Key to Entrepreneurial Success: Build Momentum Through Personal Branding and Authentic Networking
July 10, 2025

What if the biggest pivot of your career started with a conversation?  In this episode of Professional Quotient, host Jason Winningham welcomes Fanny Dunagan, CEO and Content Strategist of PathLynks, LLC. Fanny shares her journey from high-pressure consulting in Singapore to founding her own media and branding company — and why learning to network…

Read More
Q2 2025
RM Q2 2025 Wrap Up
July 9, 2025

Rogue Marketing continues to lead with intention in a space often driven by noise. Q2 2025 reflected a strategic focus on substance, where each initiative supported long-term brand growth. The team transformed internal recognition efforts into enduring brand assets and refined event strategies through immersive, results-driven experiences. Website launches during the quarter balanced visual…

Read More
amateur radios
Hamvention Spotlight: Emergency Preparedness Led PrepHam Paul to Amateur Radios and a Rising Voice in the Field
July 9, 2025

PrepHam Paul (K5VLP) celebrated his first visit to Dayton Hamvention by marking a major channel milestone. He hosted a giveaway of the  IC-2370B mobile radio from Icom to thank viewers for helping him reach 10,000 subscribers. His passion for emergency preparedness, rooted in his experience as an Eagle Scout and later studies in emergency management,…

Read More