Orange Intelligenz: The Benefits of RoboSpin for Aluminum Welding

 

Oxidation buildup is one of the challenges faced when trying to spot weld aluminum. Even when creating a good weld, oxidation can build up on the weld tips.

“Buildup of oxidation causes inconsistencies in the welds,” Andre Young said. Young is a Business Development Manager for Automotive OEM and Tier 1 at KUKA Robotics.

According to Young, each OEM and Tier 1 manufacturer of sheet metal has its techniques to combat oxidation issues. Sometimes, they will abrade the surface to remove the oxidation layer, and other people will perform a chemical cleaning on the aluminum. No matter the method, over time, oxidation buildup will require tip dressing to clean up the spot-welding tip.

Another tool in the tool belt for spot welders is KUKA Robotics’ RoboSpin, application software that executes rotational motion about the TCP (tool center point) during the welding process.

It prevents adherence of the tips to the metal, which improves weld quality and extends tip life.

“The rotation performs the abrading as it creates the weld and wipes the tips clean as it’s rotating,” Young said. “You’re getting good contact with the aluminum, reducing that resistance at the surface, directing energy to where you want it and creating a good weld.”

Follow us on social media for the latest updates in B2B!

Twitter – @MarketScale
Facebook – facebook.com/marketscale
LinkedIn – linkedin.com/company/marketscale

Follow us on social media for the latest updates in B2B!

Image

Latest

IT
Real-World IT Practices Are Streamlining AV Deployments and Raising the Bar for Consistency
December 4, 2025

For years, the AV industry has discussed the long-anticipated convergence with IT—but that shift is no longer theoretical. With cloud adoption accelerating, hybrid work normalizing, and organizations rebuilding digital infrastructure after years of rapid change, AV systems now sit squarely on the IT backbone. In fact, the majority of newly upgraded conference rooms require network-centric…

Read More
ROI
ROI Case Study
December 3, 2025

Denials are no longer a slow leak in the revenue cycle—they’re a fast-moving, rule-shifting game controlled by payers, and hospitals that don’t model denial patterns in real time end up budgeting around losses they could have prevented. PayerWatch’s four-digit, client-verified ROI in 2024 shows what happens when a hospital stops reacting claim by…

Read More
coverage
Clip 2 – Fighting for Coverage: One Patient’s Story
December 3, 2025

Health insurers love to advertise themselves as guardians of care, but the real story often begins when a patient’s life no longer fits neatly into a spreadsheet. In oncology especially, “coverage” isn’t a bureaucratic checkbox—it’s the fragile bridge between a treatment that finally works and a relapse that can undo years of grit…

Read More
educator advocacy
Just Thinking… About How Rapid Shifts in AI and Policy Are Elevating the Need for Educator Advocacy in Texas Schools
December 3, 2025

Schools today are navigating a whirlwind of change, from new expectations in the job market to the growing influence of AI and the constant push to rethink accountability. That’s why conversations about educator advocacy matter so much right now. Texas, for example, ranks among the lowest ten states in per-pupil funding—even while boasting the seventh-strongest…

Read More