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Listen: Creating Digital Twins Will Be The Next Step Of Machine Learning

Digital twins, combining IoT, machine learning, and AI, create digital replicas of physical machines, enhancing prediction and solution capabilities. Companies like Tesla utilize digital twins for real-time vehicle performance monitoring and predictive measures. The technology's potential is evident in increased safety and reliability shown in studies like that from NASA Langley Research.

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By Industrial Iot · ·
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Listen: Creating Digital Twins Will Be The Next Step Of Machine Learning

Key takeaways

01

Digital twins enhance prediction and solution capabilities by creating digital replicas of physical machines.

02

Tesla uses digital twins for real-time vehicle performance monitoring and predictive safety measures.

03

NASA Langley Research highlights digital twins' role in improving safety and reliability.

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Digital twins are a growing form of technology that combine the power of IoT, machine learning and AI to build a digital replica of a physical machine. With heightened ability to predict problems and find solutions for them, these twins are making people do a double take. A study published by NASA Langley Research Center said, “The Digital Twin, integrates ultra-high fidelity simulation with [a] vehicle’s on-board integrated vehicle health management system, maintenance history and all available historical and fleet data to mirror the life of its flying twin and enable unprecedented levels of safety and reliability.”

Currently, companies like Tesla are seeing the future of digital twins with their ability to monitor vehicles performance in real time and growing into predictive measures to prevent road accidents from happening. With the amount of potential that digital twins will bring to IOT, they are proving that two heads really are better than one.

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Industrial Iot
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More Industrial IoT Insights

A 3.5% utilities jump led September's rise in US industrial output

A 3.5% utilities jump led September's rise in US industrial output

US industrial production rose 0.7% in September, led by a 3.5% jump in utilities output while factories added only 0.3%. Factory output remains below its 2017 level. Total capacity use hit 76.9%, but manufacturing's 75.9% rate shows slack persists on production lines even as mines run above their long-run norm.

  • 01Manufacturing utilization has held between 75.8% and 76.0% since April, 2.3 points under its long-run norm.
  • 02The November 17 release is the test: a factory operating rate breaking out of its six-month band, or utilities giving back September's 3.5%, would change the read on where capacity is tight.

Oct 19, 2026

Rugged computers grow 5.8% a year, slower than the industrial IoT around them

Rugged computers grow 5.8% a year, slower than the industrial IoT around them

IndexBox's new forecast puts rugged computers at $6.8 billion in 2026, growing 5.8% a year to $11.3 billion by 2035. Industrial IoT forecasts run faster. Their growth estimates range from 8.16% to 16.8% a year, which points field-device buyers toward connectivity, software and services as the faster-growing part of the spend.

  • 01Rugged computer forecasts of 5.4% and 5.8% trail the 8.16% to 16.8% projected for industrial IoT, pointing to faster growth in solutions and services than in devices.
  • 02Market-size estimates disagree far more than growth rates do: one firm's 2032 rugged forecast of $5.57 billion is below another's 2026 figure of $6.8 billion, so device budgets can benchmark growth rates and treat total size as background.
  • 03Connectivity, including 5G and satellite links, is moving onto the rugged spec sheet next to durability as demand shifts toward connected, real-time data capture in the field.

Oct 16, 2026

Case picking automation fails when nobody schedules the human

Case picking automation fails when nobody schedules the human

Vecna Robotics' CaseFlow system orchestrates both robots and human workers, emphasizing synchronized scheduling to address case picking inefficiencies. Zone-based dispatch prevents robot congestion, and Robotics 24/7 reported in October 2026 a two times throughput gain and up to 90% less worker travel at a GEODIS site.

  • 01Vecna reported a two times throughput gain and up to 90% less worker travel at a GEODIS deployment, Robotics 24/7 wrote in October 2026.
  • 02Vecna says on its site that CaseFlow reads demand from the WMS in real time, which is what turns a robot platform into a case picking workflow.
  • 03Prime Robotics says on its own site that goods-to-person lifts productivity up to six times; Vecna says on its site it delivers two times or more with no fixed infrastructure and deployment in four weeks or less.

Oct 15, 2026

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